Taiwei Machinery | Cutting Machine's Intelligent Manufacturing Transformation Road
- 2025-
Cutting Machine
In the grand layout of industrial production, the cutting machine, as the key equipment for processing flexible materials, has long occupied an indispensable position. From the traditional mechanical transmission and hydraulic transmission cutting machine to the intelligent cutting equipment integrated with cutting-edge technology, this field is undergoing profound changes, and intelligent manufacturing has become the core force driving its upgrading and development.
- 01-
Traditional Cutting Machine
The traditional cutting machine can be divided into two camps of mechanical transmission and hydraulic transmission according to the transmission mode. The mechanical transmission cutting machine has a long history, fast speed and stable operation. It can maintain a stable state after the stroke lower limit is adjusted, and the punching force is large. It has been widely used in industrial production. But it has an obvious short board-noise, with the improvement of environmental protection and working environment requirements, this shortcoming is becoming more and more prominent. Since the 1960 s, hydraulic transmission cutting machines have gradually emerged and come from behind. The hydraulic transmission cutting machine uses liquid pressure to transmit power, has a certain degree of flexibility, and the cutting process is relatively stable. When judging its function, the size of the cutting force and the punching speed are the key indicators, and the two need to reach a balance to successfully complete the punching task. Common hydraulic cutting machine punching speed is generally greater than 75 mm/s. Among the many hydraulic cutting machines, the rocker-arm cutting machine with a tonnage of 8 - 20 tons occupies a mainstream position in the market by virtue of its own advantages, while the flat-plate and gantry cutting machines are mostly used in large manufacturers and are suitable for punching of leather and man-made non-metallic materials. However, the traditional cutting machine, whether mechanical transmission or hydraulic transmission, in the face of increasingly complex production needs, high-precision processing requirements and rising labor costs and other challenges, gradually inadequate. For example, in terms of material utilization, traditional cutting methods rely on manual typesetting or simple mechanical settings, which makes it difficult to optimize the layout according to the shape and size of the material, resulting in a large amount of waste of raw materials. In terms of processing accuracy, manual operation or basic mechanical control methods are easily affected by human factors and mechanical errors, and it is difficult to meet the needs of some industries with extremely high accuracy requirements.
- 02-
intelligent manufacturing for the change of cutting machine
With the vigorous development of intelligent manufacturing technology, the field of cutting machines has ushered in a new development opportunity, and a radical change has taken place. Take the automatic computer cutting machine as an example, it is equipped with advanced computer host program, which is like giving a "smart brain" to the device ". At work,can scan the material and the die, and then automatically carry out accurate typesetting design according to the parameters such as material width, adjust the die to the most reasonable position, greatly improve the utilization rate of materials, and effectively solve the problem of material waste faced by the production plant for a long time. At the same time, the host program can accurately control the servo motor of the cutting machine according to the preset instructions, and then control the work of the moving tool holder carrying the tool die, thus realizing the high automation and precision of the cutting process. Under this intelligent control mode, the operating accuracy of the cutting machine is greatly improved, and the spacing of the cutting die can be truly adjusted automatically to ensure that every cutting is just right. Not only that, intelligent manufacturing has also significantly improved the production efficiency of cutting machines. For example, compared to ordinary cutting machines, fully automatic computer cutting machine speed, production efficiency can be improved by 3times, it can quickly respond to large-scale production needs. Moreover, intelligent operation reduces manual participation, reduces labor intensity, protects employee health, and makes equipment management and operation easier. New employees can get started after simple training. In some high-end cutting equipment, artificial intelligence algorithms are also incorporated. Through the study and analysis of a large number of production data, the equipment can optimize the cutting parameters, adapt to the processing requirements of different materials and thickness materials, and further improve the processing quality and efficiency.
- 03-
Taiwei Precision Machine Intelligent Cutting Equipment
Convenient operation is another highlight of Taiwei cutting machine. Its operation interface is simple and friendly, new employees can get started after a short period of training, and can easily complete the adjustment of cutting speed, pressure, stroke and other parameters through the operation panel. The intelligent diagnostic system monitors the operation of the equipment in real time, and provides timely warning once abnormalities are found, and provides troubleshooting and maintenance suggestions, which greatly reduces the difficulty of equipment maintenance and downtime.
